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NovaCell Grant Supports Improved CAR-T Therapy Manufacturing

NovaCell Grant Supports Improved CAR-T Therapy Manufacturing

The National Institute for Innovation in Manufacturing Biopharmaceuticals (), a Manufacturing USA Institute designed to advance biopharmaceutical manufacturing in the U.S., recently announced the selection of 14 technology and eight workforce development projects. 鈥淎 Transcriptome-based  Model for Improved CAR-T Therapy,鈥 under the leadership of Dr. William Kelly, professor of Chemical Engineering and director of NovaCell, 澳门二分彩鈥檚 Center for Cellular Engineering, was awarded $150,000 from NIIMBL, with partner Redbud Labs, Inc. contributing an additional $50,000 to the proposal. Merck & Co., Inc. is also named as a project participant.

NovaCell鈥檚 mission is to advance adoptive immunotherapies like CAR-T-cells, which provide patient- specific treatment. One of the limiting factors of the Center鈥檚 work, however, is the failure of CAR-T batches due to slow growth rates of T cells during the expansion step of the process. Furthermore, the starting material for every CAR-T batch differs, as does the availability of mixing/fluid motion and gas (oxygen), and levels of cytokines (small proteins that are important in cell signaling). All of these factors contribute to the limited number of T cells available for research.

Given the small volume of T cells available, to accomplish cell growth experiments requires a properly scaled-down bioreactor to add motion. Dr. Kelly explains, 鈥淐ells don鈥檛 like to sit on top of each other without mixing a little, especially T cells, which are used to being in your blood.鈥 Redbud Labs is developing a microscale bioreactor platform that the project requires; its micro-sized magnetic posts may allow for micro-mixing and improved oxygen transfer to T cells and show the impact on T cell growth at that microscale. Thus, the first aim of the project is the optimum configuration of Redbud鈥檚 bioreactor technology.

The second aim of the proposal is to test the T cells under a variety of conditions and different mediums and see if there鈥檚 a difference in growth rates. Finally, co-PI, Dr. Zuyi 鈥淛acky鈥 Huang, an associate professor of Chemical Engineering, will develop a mathematical model that can predict cell growth rate based on conditions. In addition to Drs. Kelly and Huang, the year and a half long project will involve Villanova graduate student Canaan Coppola, who is pursuing a master鈥檚 degree in Biochemical Engineering.

Encouraged by the project鈥檚 potential, Dr. Kelly says, 鈥淭he development of a micro-scale bioreactor and a transcriptome-driven mathematical model would allow for screening of CAR-T patients鈥 cells for enhanced growth prior to start of the clinical batch. This innovation could become a new standard that provides more efficient (cell therapy) manufacturing.鈥

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